{"id":1047,"date":"2025-09-17T15:47:13","date_gmt":"2025-09-17T07:47:13","guid":{"rendered":"https:\/\/extruder-lab.com\/?page_id=1047"},"modified":"2026-01-19T20:48:39","modified_gmt":"2026-01-19T12:48:39","slug":"laboratory-casting-film-machine","status":"publish","type":"page","link":"https:\/\/extruder-lab.com\/de\/products\/laboratory-casting-film-machine","title":{"rendered":"Labor-Gie\u00dffolienmaschine"},"content":{"rendered":"
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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Laboratory\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Labor-Gie\u00dffolienmaschine<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Eine Gie\u00dffolienversuchsanlage ist eine miniaturisierte Pr\u00fcfeinrichtung, die speziell f\u00fcr die Materialwissenschaft und Forschung und Entwicklung entwickelt wurde. Sie dient in erster Linie der Herstellung von Gie\u00dffolien zur Unterst\u00fctzung von Forschungsaktivit\u00e4ten wie der Entwicklung neuer Materialrezepturen, der Optimierung von Prozessparametern, der Pilotproduktion kleiner Chargen und der Qualit\u00e4tsbewertung. Diese Anlage besteht in der Regel aus Kernkomponenten wie einem Extruder, einer Gie\u00dfform, Abschreckwalzen, einer Zugvorrichtung und einem Wickelsystem, die eine kontinuierliche Folienproduktion erm\u00f6glichen.<\/p>

Das Arbeitsprinzip besteht darin, Polymermaterialien (wie PE, PP und TPU) in einem Extruder zu schmelzen, sie durch eine D\u00fcse zu einer Folie zu extrudieren und sie dann auf mit hoher Geschwindigkeit rotierenden K\u00fchlwalzen abzuschrecken und zu verfestigen, um schlie\u00dflich eine gleichm\u00e4\u00dfige, hochtransparente, ungestreckte Folie zu bilden. Im Vergleich zu Blasfolienverfahren bieten Gie\u00dffolienversuchsanlagen h\u00f6here Produktionsgeschwindigkeiten, bessere optische Eigenschaften der Folie (z. B. ausgezeichneter Glanz und gleichm\u00e4\u00dfige Dicke) und eine flache Extrusionsstruktur, die nachfolgende Druck- oder Laminierungsverfahren erleichtert.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Funktionen und Anwendungen<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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  • Siemens PLC-Steuerung, Touchscreen HMI<\/li>
  • Zweifacher mechanischer und elektrischer Schutz<\/li>
  • Wicklung mit konstanter Spannung<\/li>
  • Einstellbarer Spalt zwischen Gie\u00dfwalze und Gie\u00dfform \u00fcber Hubmechanismus<\/li>
  • Pr\u00fcfung und Bewertung der Gie\u00dfleistung von Polymeren<\/li>
  • Entwicklung neuer Produktformulierungen<\/li>
  • Optimierung der Produktionsprozessparameter<\/li>
  • Herstellung von schmalen Folien in kleinem Ma\u00dfstab<\/li>
  • Erkennung und Bewertung von Fehlern wie Fischaugen und Kristallpunkten<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    Spezifikation<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    Modell\u00a0\u00a0<\/td>HTCS-20<\/td>HTCS-25<\/td><\/tr>
    Durchmesser der Schraube\u00a0<\/td>20mm<\/td>25mm<\/td><\/tr>
    L\/D-Verh\u00e4ltnis\u00a0<\/td>28:01:00<\/td>28:01:00<\/td><\/tr>
    Max. Geschwindigkeit\u00a0<\/td>120 Umdrehungen pro Minute<\/td>120 Umdrehungen pro Minute<\/td><\/tr>
    Max. Temp.\u00a0<\/td>350\u2103<\/td>350\u2103<\/td><\/tr>
    Temp. Kontrolle Genauigkeit\u00a0<\/td>\u00b11.0\u2103<\/td>\u00b11\u2103<\/td><\/tr>
    Druckmessbereich\u00a0<\/td>0~35MPa<\/td>0~35Mpa<\/td><\/tr>
    Druckmessgenauigkeit<\/td>0.2%F.S<\/td>0.2%F.S<\/td><\/tr>
    Geschwindigkeit der Gie\u00dfwalze\u00a0<\/td>0,5~8 m\/min<\/td>0,5~8 m\/min<\/td><\/tr>
    Traktion Geschwindigkeit<\/td>0,5~8 m\/min<\/td>0,5~8 m\/min<\/td><\/tr>
    Ausgabe\u00a0<\/td>0,5~3kg\/H<\/td>0,5~5kg\/H<\/td><\/tr>
    Gewicht\u00a0<\/td>620kg<\/td>850kg<\/td><\/tr>
    Dimension\u00a0<\/td>L\u00d7B\u00d7H 3059\u00d7933\u00d71660mm<\/td>L\u00d7B\u00d7H 3199\u00d71115\u00d71660mm<\/td><\/tr><\/tbody><\/table>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    Video<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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    <\/div>\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

    Laboratory Casting Film Machine A cast film experimental line is a miniaturized test facility specifically designed for materials science and R&D. It primarily produces cast films to support research activities such as new material formulation development, process parameter optimization, small-batch pilot production, and quality assessment. This equipment typically consists of core components including an extruder, […]<\/p>\n","protected":false},"author":1,"featured_media":82,"parent":141,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"site-sidebar-layout":"left-sidebar","site-content-layout":"page-builder","ast-site-content-layout":"normal-width-container","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"disabled","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-1047","page","type-page","status-publish","has-post-thumbnail","hentry"],"_links":{"self":[{"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/pages\/1047","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/comments?post=1047"}],"version-history":[{"count":7,"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/pages\/1047\/revisions"}],"predecessor-version":[{"id":1055,"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/pages\/1047\/revisions\/1055"}],"up":[{"embeddable":true,"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/pages\/141"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/media\/82"}],"wp:attachment":[{"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/media?parent=1047"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}