{"id":118,"date":"2025-09-20T18:13:27","date_gmt":"2025-09-20T10:13:27","guid":{"rendered":"https:\/\/extruder-lab.com\/?p=118"},"modified":"2026-01-19T20:46:50","modified_gmt":"2026-01-19T12:46:50","slug":"twin-screw-lab-hot-melt-extrusion-line","status":"publish","type":"post","link":"https:\/\/extruder-lab.com\/de\/twin-screw-lab-hot-melt-extrusion-line.html","title":{"rendered":"Doppelschnecken-Labor-Hei\u00dfschmelzextrusionsanlage"},"content":{"rendered":"

Das Hartek HTGD-12 Doppelschnecken-Laborextrusionssystem repr\u00e4sentiert den neuesten Stand der Technik f\u00fcr fortschrittliche Materialcompoundierung und Polymerverarbeitung. Diese kompakte und dennoch leistungsstarke Extrusionsanlage wurde als Kraftpaket f\u00fcr Forschung und Entwicklung konzipiert und erm\u00f6glicht es Forschern, Prozesse im Produktionsma\u00dfstab zu simulieren und gleichzeitig die Pr\u00e4zision des Labors beizubehalten. Die Konstruktion aus rostfreiem Stahl in pharmazeutischer Qualit\u00e4t gew\u00e4hrleistet die Einhaltung von GMP-Standards und eignet sich daher gleicherma\u00dfen f\u00fcr die Polymertechnik, die lebensmittelwissenschaftliche Entwicklung und pharmazeutische Formulierungsstudien.<\/p>\n\n\n\n

\"hot<\/figure>\n\n\n\n

Labor-Hei\u00dfschmelzextruder (16mm)<\/h2>\n\n\n\n

Technische Daten<\/strong><\/h3>\n\n\n\n

- Schraubendurchmesser: 12 mm <\/p>\n\n\n\n

- L\/D-Verh\u00e4ltnis: 40:1 (konfigurierbar bis zu 48:1) <\/p>\n\n\n\n

- Temperaturbereich: Umgebungstemperatur - 450\u00b0C (\u00b11\u00b0C Kontrolle) <\/p>\n\n\n\n

- Durchsatzleistung: 0,5-5 kg\/h (materialabh\u00e4ngig) <\/p>\n\n\n\n

- Motorleistung: 3 kW AC-Servoantrieb mit Drehmomentbegrenzer <\/p>\n\n\n\n

- Steuerung: 10\u2033 Touchscreen HMI mit Datenaufzeichnung <\/p>\n\n\n\n

- Sicherheit: Not-Aus, \u00dcberlastungsschutz, thermische Schutzvorrichtungen <\/p>\n\n\n\n

Fortgeschrittene Anwendungen <\/strong><\/h3>\n\n\n\n

1 Pharmazeutische Entwicklung <\/p>\n\n\n\n

- Herstellung amorpher fester Dispersionen (ASD) <\/p>\n\n\n\n

- Kontinuierliche Herstellung von arzneimittelbeladenen F\u00e4den <\/p>\n\n\n\n

- Geschmacksmaskierung und Verbesserung der Bioverf\u00fcgbarkeit <\/p>\n\n\n\n

2 Fortgeschrittene Materialsynthese<\/p>\n\n\n\n

- Herstellung von Nanokompositen <\/p>\n\n\n\n

- Compoundierung leitf\u00e4higer Polymere <\/p>\n\n\n\n

- Entwicklung biobasierter Polymere <\/p>\n\n\n\n

3 Lebensmitteltechnologie <\/p>\n\n\n\n

- Verkapselung von empfindlichen N\u00e4hrstoffen <\/p>\n\n\n\n

- Studien zur Textur\u00e4nderung <\/p>\n\n\n\n

- Thermisch stabile Systeme zur Abgabe von Aromen <\/p>\n\n\n\n

Hauptvorteile der Labor-Hei\u00dfschmelzextrusionsanlage<\/strong><\/h3>\n\n\n\n

1 Pr\u00e4zise Prozesskontrolle <\/p>\n\n\n\n

- Unabh\u00e4ngig beheizte F\u00e4sser mit PID-Temperaturregelung <\/p>\n\n\n\n

- Drehmoment\u00fcberwachung in Echtzeit (Bereich 0-100 Nm) <\/p>\n\n\n\n

- Schneckendrehzahlregelung: 10-600 RPM (\u00b11 RPM Genauigkeit) <\/p>\n\n\n\n

2 Verbesserte Materialleistung <\/p>\n\n\n\n

- Spezialisierte Scherelemente zur kontrollierten Vermeidung von Degradation <\/p>\n\n\n\n

- Elemente mit umgekehrter Steigung zur Optimierung des R\u00fcckflusses <\/p>\n\n\n\n

- Auswechselbare Schneckenelemente (F\u00f6rdern, Kneten, Mischen) <\/p>\n\n\n\n

3 Forschungsorientiertes Design<\/p>\n\n\n\n

- Schnellspannsystem f\u00fcr das Fass (<2 min Zugang zum Fass) <\/p>\n\n\n\n

- Transparenter PMMA-Zuf\u00fchrungstrichter mit Inertgas-Sp\u00fcloption <\/p>\n\n\n\n

- Mehrere Probenahmeanschl\u00fcsse f\u00fcr die prozessbegleitende Materialcharakterisierung <\/p>\n\n\n\n

\"Hot<\/figure>\n\n\n\n

<\/a><\/p>\n\n\n\n

Labor-Hei\u00dfschmelzextrusionsanlage\uff0811mm\uff09<\/h2>\n\n\n\n

Intelligente Betriebsfunktionen <\/strong><\/h3>\n\n\n\n

- Rezepturverwaltungssystem mit 100+ Programmspeicher <\/p>\n\n\n\n

- RS485\/Modbus-Schnittstelle f\u00fcr LIMS-Integration <\/p>\n\n\n\n

- Automatischer Reinigungszyklus mit Speicher f\u00fcr Reinigungsparameter <\/p>\n\n\n\n

- Mehrstufige Benutzerzugriffskontrolle <\/p>\n\n\n\n

Modulare Erweiterungsoptionen <\/strong><\/h3>\n\n\n\n

- Integration von nachgelagertem Zubeh\u00f6r: <\/p>\n\n\n\n

    \n
  1. Pelletizer mit variabler Schnittgeschwindigkeit\u00a0<\/li>\n\n\n\n
  2. Kalibrierwerkzeug f\u00fcr die Filamentproduktion\u00a0<\/li>\n\n\n\n
  3. Online-NIR-\u00dcberwachungssystem\u00a0<\/li>\n<\/ol>\n\n\n\n

    - Kundenspezifische Schraubenkonfigurationen verf\u00fcgbar <\/p>\n\n\n\n

    - Explosionsgesch\u00fctzte Ausf\u00fchrung f\u00fcr l\u00f6sungsmittelbelastete Prozesse <\/p>","protected":false},"excerpt":{"rendered":"

    The Hartek HTGD-12 Twin Screw Laboratory Extrusion System represents state-of-the-art technology for advanced material compounding and polymer processing. Designed as a R&D powerhouse, this compact yet powerful extrusion line enables researchers to simulate production-scale processes while maintaining laboratory precision. Its pharmaceutical-grade stainless steel construction ensures compliance with GMP standards, making it equally suitable for polymer […]<\/p>\n","protected":false},"author":1,"featured_media":120,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[11],"tags":[13],"class_list":["post-118","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-product-introduction","tag-hot-melt-extrusion"],"_links":{"self":[{"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/posts\/118","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/comments?post=118"}],"version-history":[{"count":2,"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/posts\/118\/revisions"}],"predecessor-version":[{"id":1108,"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/posts\/118\/revisions\/1108"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/media\/120"}],"wp:attachment":[{"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/media?parent=118"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/categories?post=118"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/extruder-lab.com\/de\/wp-json\/wp\/v2\/tags?post=118"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}