Laboratory casting film machine

Labor-Gießfolienmaschine

A cast film experimental line is a miniaturized test facility specifically designed for materials science and R&D. It primarily produces cast films to support research activities such as new material formulation development, process parameter optimization, small-batch pilot production, and quality assessment. This equipment typically consists of core components including an extruder, casting die, quenching rollers, traction device, and winding system, enabling continuous film production.

Its working principle involves melting polymer materials (such as PE, PP, and TPU) in an extruder, extruding them through a die to form a film, and then quenching and solidifying it on high-speed rotating cooling rollers to ultimately form a uniform, highly transparent, unstretched film. Compared to blown film processes, cast film experimental lines offer faster production speeds, superior film optical properties (such as excellent gloss and thickness uniformity), and a flat extrusion structure that facilitates subsequent printing or lamination processes.

Funktionen und Anwendungen

  • Siemens PLC control, touchscreen HMI
  • Dual mechanical and electrical protection
  • Constant tension winding
  • Adjustable gap between casting roller and casting die via lifting mechanism
  • Polymer casting performance testing and evaluation
  • New product formulation development
  • Production process parameter optimization
  • Small-scale production of narrow-width films
  • Detection and evaluation of defects such as fisheyes and crystal points

Spezifikation

Modell  HTCS-20HTCS-25
Durchmesser der Schraube 20mm25mm
L/D-Verhältnis 28:01:0028:01:00
Max. Speed 120 Umdrehungen pro Minute120 Umdrehungen pro Minute
Max. Temp. 350℃350℃
Temp. Control Accuracy ±1.0℃±1℃
Druckmessbereich 0~35MPa0~35Mpa
Pressure Measuring Accuracy0.2%F.S0.2%F.S
Casting Roller Speed 0.5~8 m/min0.5~8 m/min
Traction Speed0.5~8 m/min0.5~8 m/min
Ausgabe 0.5~3kg/H0.5~5kg/H
Gewicht 620kg850kg
Dimension L×W×H 3059×933×1660mmL×W×H 3199×1115×1660mm

Video

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