Formulación de arroz recombinante – Extrusora de doble husillo de laboratorio

Amidst the wave of innovation in the food industry, reconstituted rice is gaining widespread attention as an emerging food ingredient. However, the high costs and low efficiency resulting from repeated trials in the formulation development of reconstituted rice have become a key bottleneck restricting technological breakthroughs for enterprises. To address this need, Hartek’s lab twin-screw extruder offers an ideal solution for reconstituted rice formulation development.

Laboratory Twin-Screw Extruder – Professional Equipment for Formulation Development

Designed specifically for food research and development, this laboratory twin-screw extruder integrates functions such as polymer material filling, blending, and modification, making it suitable for teaching experiments and small-scale production verification. Its small dosage, high efficiency, low cost, and compact footprint make it ideal for the research and development stage and formulation synthesis work before reconstituted rice production.

1. Precise Parameter Control: It allows for precise control of key process parameters such as temperature, pressure, and screw speed with minimal error, helping researchers systematically study the impact of these parameters on the quality of reconstituted rice, quickly determine the optimal process combination, and provide reliable data support for formulation optimization.
2. Flexible Raw Material Adaptability: Compatible with single rice flour and compound raw materials (such as mixed grain flour, nutritional fortifiers, etc.), the optimized screw design achieves efficient conveying and shearing, ensuring uniform heating and reaction of raw materials, and making small-scale test results closer to industrial production.
3. High-Efficiency Testing Capability: Compact size and easy operation, requiring only a small amount of raw material per test, significantly reducing research and development costs and time. Researchers can quickly iterate formulations and processes, accelerating product launch.

Additional features: The equipment is equipped with a real-time data acquisition system that can record performance indicators such as moisture content and expansion rate, providing a basis for formula-process correlation analysis and helping to accurately optimize the quality of reconstituted rice.

Core Technical Parameters – Lab Twin-Screw Extruder

Main parameters include:

Modelo	HTGD-11	HTGD-16	HTGD-20	HTGD-25	HTGD-35
screw diameter（mm）	11.7	15.6	21.7	25	34.5
Aspect Ratio	40:1	40:1	40:1(Optional48:1)	40:1(Optional48:1)	40:1(Optional48:1)
Power（kw）	1	2	5.5	7.5	18.5
Maximum speed（rpm）	600	600	600	600	600
Temperature control range（℃）	350	350/450	350/450	350/450	350/450
Temperature control accuracy（℃）	±1.0	±1.0	±1.0	±1.0	±1.0
Melt pressure range(Mpa)	0~35.0	0~35.0	0~35.0	0~35.0	0~35.0
Melt pressure measurement accuracy	0,2%F.S	0,2%F.S	0,2%F.S	0,2%F.S	0,2%F.S
Capacity（kg/h）	0.1~1	0.1~5	0.5~20	5~30	5~80
Weight（kg）	135	268	719	785	980
Size（mm）	980×500×550	1380×690×1230	2375×690×1630	2575×690×1630	3375×690×1660

The equipment features a modular screw design, allowing researchers to flexibly adjust screw combinations to achieve optimal processing results based on the characteristics of different recombinant rice formulations.

Broad Application Prospects

Besides recombinant rice formulation development, this laboratory twin-screw extruder can be widely used in the development and testing of other food formulations, making it an ideal choice for laboratories in universities, food research institutions, and enterprises. While ensuring performance, the equipment also features reasonable energy consumption control, meeting the energy-saving and environmental protection requirements of modern laboratory equipment.

In today’s rapidly evolving food technology landscape, choosing the right research and development tools is crucial. Hartek’s lab twin-screw extruder, through its three-dimensional innovation of “modular design + intelligent control + precision manufacturing,” will provide strong support for your recombinant rice formulation development, helping companies gain a competitive edge in the fierce market competition.